Convert Gasoline Generator to Propane & Natural Gas - Westinghouse15000E Watt

Convert Gasoline Generator to Propane & Natural Gas - Westinghouse15000E Watt

Table of Contents

1. Introduction
2. Converting the Duramax XP 15000e to Propane
   1. Installing the Regulator
   2. Removing the Gas Tank
   3. Accessing the Air Cleaner
   4. Installing the Adapter
3. Installing the Gasoline Tank
4. Hooking up the Hose to the Regulator
5. Hooking up the Fuel for Alternative Fuel
   1. Propane Hookup
   2. Natural Gas Hookup
6. Adjusting the Fuel Load
7. Using the Primer Button
8. Conclusion

Converting the Duramax XP 15000e to Propane

The Duramax XP 15000e is a powerful generator that can be converted to run on propane instead of gasoline. This provides a more efficient and cost-effective fuel option for generator users. Converting the generator to propane is a simple process that involves a few steps. In this article, we will guide you through the process of converting your Duramax XP 15000e to propane.

Installing the Regulator

To convert your generator to propane, you will first need to install the regulator. The regulator is pre-assembled and comes with a custom-made bracket for easy installation. Start by mounting the regulator on the front tab of the generator, where the wheel blocks are located. Remove the two bolts from that area and securely mount the regulator using the custom bracket provided.

Removing the Gas Tank

Next, you'll need to remove the existing gas tank from the generator. This is a simple process that involves releasing the clamp and disconnecting the hose. Be careful not to crack the plastic hose while removing it. Once the hose is detached, remove the four outer bolts securing the gas tank. Lift the tank carefully, protecting the sides with a towel or bubble wrap to prevent any damage to the generator's frame.

Accessing the Air Cleaner

After removing the gas tank, you will have access to the generator's air cleaner. Remove the four clips securing the air cleaner and set it aside. Behind the air cleaner, you'll find four bolts that need to be removed to access the lower half of the generator. Use a 10-millimeter wrench to remove the bolts and pull up the lower half, ensuring you also disconnect the bottom hose and set it aside.

Installing the Adapter

With the lower half of the generator accessible, it's time to install the adapter. Slide the hose provided between the air box and the booster box on the side of the engine. Ensure that the hose is positioned correctly before bringing down the adapter and securing it flush. Use the new hardware supplied to tighten the adapter in place. Pay attention to the spacer that goes between the adapter and the bottom; it should be placed correctly to ensure a proper fit.

Installing the Gasoline Tank

After the adapter is installed, it's time to put the gasoline tank back in place. Position the tank correctly and slide the four bolts in their designated slots. Use an eight-millimeter wrench to tighten the bolts evenly. Be cautious while tightening not to overtighten or strip the bolts, as this can cause damage. Once the tank is securely fastened, hook up the hose to the regulator using the provided clamp.

Hooking up the Hose to the Regulator

Now that the gasoline tank is back in place, it's time to hook up the hose to the regulator. Ensure the clamp is securely attached to the hose and tighten it. This connection is essential for a proper fuel supply to the generator. Take the necessary precautions to prevent any leaks or loose connections.

Hooking up the Fuel for Alternative Fuel

Depending on the type of alternative fuel you wish to use, there are specific steps to follow for a successful hookup. We will cover both propane and natural gas options.

Propane Hookup

To hook up the generator to a propane tank, screw the hose onto the end of the regulator. Ensure the connection is tight to prevent any gas leakage. Once the hose is connected to the tank, tighten the connection securely. Perform a safety check to ensure there are no leaks or loose fittings.

Natural Gas Hookup

For natural gas hookup, the process is similar to propane hookup, with a minor difference. The ball valve used for natural gas will be an open orifice, unlike the closed orifice used for propane. If you purchase a Quick Connect hose designed for natural gas, all the necessary fittings will come with it. Follow the manufacturer's instructions to ensure a proper connection.

Adjusting the Fuel Load

Before starting the generator, it's crucial to adjust the fuel load. The generator comes with a jam nut for this purpose. The fuel load adjustment allows for a proper balance of fuel flow, optimizing the generator's performance. Adjust the fuel load as needed, making sure it is neither too lean nor too rich. Fine-tuning may be required to achieve the best results.

Using the Primer Button

The primer button on the generator is used to facilitate the fuel flow through the system. When running the generator on alternative fuel, using the primer button helps prime the system and ensures a quicker start. Hold the primer button for a couple of seconds, allowing the fuel to flow before starting the generator.

Conclusion

Converting your Duramax XP 15000e generator to propane or natural gas offers several benefits, including increased fuel efficiency and cost savings. By following the steps outlined in this article, you can easily convert your generator and start enjoying the advantages of running on an alternative fuel source. Remember to follow safety guidelines and perform regular maintenance to keep your generator running smoothly for years to come.