Find out why this 5500 Watt Generator is causing a buzz!

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Find out why this 5500 Watt Generator is causing a buzz!

Table of Contents

  1. Introduction
    • Overview of the generator
  2. Missing Parts
    • The absence of the gas tank
    • Potential solutions for the missing tank
    • Using a marine gas tank as an alternative
  3. Cleaning and Repainting
    • Cleaning up the generator
    • Dealing with surface rust
    • Repainting for cosmetic purposes
  4. Power Issues
    • Testing power output
    • Identifying sockets with no power
    • Troubleshooting the circuit breaker
  5. Fixing the Sockets
    • Repairing the disconnected tab
    • Restoring functionality to all sockets
  6. Installing the Gas Tank
    • Choosing the right orientation for the tank
    • Securing the tank with metal bars and straps
    • Cutting slots for securing straps
  7. Fuel Line Routing
    • Adjusting the hose to ensure a proper fit
    • Determining the optimal route for the fuel line
    • Leaving enough slack to remove the tank easily
  8. Draining the Old Gas
    • Dealing with the odor of old fuel
    • Emptying the tank
  9. Conclusion
    • Summary of the project
    • Final thoughts on the generator modifications

Modifying a Generator: Adding a Missing Gas Tank and Making Other Improvements

Is there a missing gas tank on your generator? Are you looking for ways to fix this issue and make additional improvements to your generator? In this article, we will discuss how to address the absence of a gas tank, clean and repaint the generator, troubleshoot power issues, fix disconnected sockets, install a new gas tank, route the fuel line, and drain out old gas. By following these steps, you can ensure that your generator is in optimal working condition.


Generators are invaluable tools for providing power during outages or in remote locations. However, sometimes they may be missing crucial parts that hinder their functionality. One common issue is the absence of a gas tank. Without a reliable fuel source, the generator is rendered useless. In such cases, it becomes necessary to find a solution and make other improvements to ensure the generator meets your needs.

Missing Parts

Upon inspecting the generator, the absence of a gas tank becomes apparent. The original tank, which was molded to fit the generator, is no longer available, making it challenging to find a suitable replacement. Several options can be considered to resolve this issue, such as adapting a flat tank commonly found in portable generators or using an alternative tank, like a marine gas tank.

Using a marine gas tank can be a viable solution due to its size and compatibility. By ensuring a secure fit, either by placing it in a specific orientation or using metal bars and straps, the marine tank can act as a substitute for the missing gas tank. This alternative can save you from the difficulty of searching for a specialized tank and potentially save you money as well.

Cleaning and Repainting

Before proceeding with modifications, it is essential to clean the generator thoroughly. This will help remove dirt and grime that may have accumulated over time. Additionally, it is advisable to address any surface rust that may be present on the housing. Repainting the generator can prevent further rusting and enhance its overall appearance. By taking these simple steps, you can ensure that your generator looks as good as new.

Power Issues

Testing the generator is a crucial step to identify any potential power issues. Upon inspection, it may be noted that certain sockets are not providing power. This can often be resolved by examining the circuit breakers and checking for any tripped breakers. Troubleshooting the circuit breaker can help restore power to these sockets and ensure that the generator is functioning optimally.

Fixing the Sockets

While troubleshooting, it may be observed that a disconnected tab is the cause of the power issues in some sockets. Reconnecting this tab is a simple fix that can restore functionality to the affected sockets. By addressing this issue promptly, you can ensure that all sockets are operational and ready to provide power when needed.

Installing the Gas Tank

One of the critical steps in modifying the generator is the installation of a new gas tank. Careful consideration should be given to the orientation and securing of the tank. Metal bars and straps can be used to create a sturdy mounting system, ensuring that the tank remains securely in place. Cutting slots into the metal bars allows for convenient strapping of the tank, providing added stability.

Fuel Line Routing

Correctly routing the fuel line is vital for the generator's proper functioning. Ensuring a proper fit and maintaining sufficient slack in the line allows for easy removal of the gas tank, if necessary. By planning the fuel line route carefully, you can avoid any potential obstructions and ensure a smooth flow of fuel to the carburetor.

Draining the Old Gas

In some cases, the old gas in the tank may have deteriorated or become contaminated, resulting in a foul odor. Draining the tank is essential to avoid any potential issues with the generator's performance. Proper disposal of the old gas is necessary to protect the environment. By following the correct procedures, you can safely remove the old gas and replace it with fresh fuel.


Modifying a generator by adding a missing gas tank and addressing other improvements is a manageable project that can enhance the functionality and appearance of the generator. By following the steps outlined in this article, you can overcome the challenge of a missing gas tank and ensure that your generator meets your power needs effectively. Whether it's cleaning, repainting, troubleshooting power issues, fixing sockets, installing a gas tank, routing the fuel line, or draining old gas, each step contributes to the overall improvement of the generator's performance. Take the time to modify and optimize your generator, and you'll have a reliable power source whenever you need it.


  • Adding a missing gas tank to a generator
  • Cleaning and repainting the generator for improved appearance
  • Troubleshooting power issues and fixing disconnected sockets
  • Installing a new gas tank with a secure mounting system
  • Proper routing of the fuel line for efficient fuel flow
  • Draining old gas and replacing it with clean fuel


Q: Can I use a different type of tank for my generator? A: Yes, you can consider using a marine gas tank as an alternative if the original tank is no longer available.

Q: How do I fix sockets that have no power? A: Start by checking the circuit breakers and ensuring they are not tripped. If the issue persists, inspect the sockets for any disconnected tabs that may need to be reconnected.

Q: Do I need to repaint the generator? A: Repainting the generator is not necessary for functionality but can help prevent further rusting and improve its overall appearance.

Q: How do I drain the old gas from the tank? A: First, ensure proper disposal methods for the old gas. Then, follow the manufacturer's instructions to safely drain the tank and replace the fuel with fresh fuel.

Q: Can I remove the gas tank without detaching the fuel line? A: By leaving enough slack in the fuel line, you can remove the gas tank without the need to disconnect the fuel line every time.

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