Inside Look: How Diesel Generators are Made

Table of Contents

1. Introduction: YDN Power and Osborn Diesel Generators
2. YDN Power: A Leading Generator Manufacturer in China
   • History and Growth of YDN Power
   • Focus on Quality and Key Partnerships
3. Engine Stock Area: Ensuring Timely Delivery and Competitive Costs
   • Importance of Diesel Engines in Generator Sets
   • Inventory Management and Stocking Strategy
4. Assembling Area: State-of-the-Art Facilities for Diverse Generator Types
   • Hardware Facilities and Production Capabilities
   • Generator Types and Customization Options
   • Synchronizing and Paralleling Systems
5. Performance and Customer Focus: Reliability, Efficiency, and Support
   • Targeted Power Range and Industries
   • Importance of International Brands for Quality Control
   • Customer Requirements and Considerations
6. Testing Center: Ensuring Quality and Performance
   • Key Role of Testing in Generator Production
   • National Standards and Load Testing Process
   • Ensuring Perfect Condition and Performance
7. Wear Parts Section: Extensive Inventory for After-Sales Service
   • Significance of Wear Parts Storage
   • Variety and Quality of Wear Parts
   • Commitment to After-Sales Service and Customer Satisfaction

YDN Power: A Leading Generator Manufacturer in China

Hello everyone, this is Sophia from YDN Power, and today we have the pleasure of taking you on a tour of our state-of-the-art diesel generator factory. YDN Power is a renowned manufacturer specializing in gas power generators and solutions. Our diesel generator selection brand, Osborn, is widely recognized for its excellence. In this article, we will explore the various aspects of YDN Power's operations, including our focus on quality-oriented projects, the importance of our partnerships with world-class engine and alternator brands, and our commitment to customer satisfaction. Let's delve into the details!

History and Growth of YDN Power

YDN Power's journey began in 1998 as a small plant, and over the past 23 years, we have evolved into a modern group with a significant presence in the generator industry. Our ISO-certified factory, established in 2002, spans 40,000 square meters and employs over 100 skilled professionals. With an annual turnover exceeding 150 million US dollars, we have secured our position as one of the largest players in the Chinese generator market. The secret to our success lies in our unwavering focus on delivering quality-oriented projects.

Focus on Quality and Key Partnerships

At YDN Power, we believe that quality is paramount. We specialize in catering to the specific needs of industries such as telecommunications, data centers, and the military. To ensure the highest quality standards, we have forged close partnerships with renowned engine brands like Cummins, MTU, Mitsubishi, and Volvo. Additionally, we collaborate with alternator companies such as Leroy-Somer and Marathon. These strategic alliances enable us to consistently produce diesel generator sets of exceptional quality.

Engine Stock Area: Ensuring Timely Delivery and Competitive Costs

The diesel engine forms the heart of a generator set, contributing to over 60 percent of the total cost. Timely delivery of engines has always been a challenge, exacerbated by factors like the ongoing Covid-19 pandemic. Acknowledging this concern, YDN Power has invested millions of dollars in maintaining a substantial engine stock. As the only company in China with this capability, we ensure faster delivery times and competitive costs for our clients. Whether you require 10 units of 1000kVA generators or 5 units of 2000kVA generators, we have ready stock available, demonstrating our commitment to meeting your project's needs.

Assembling Area: State-of-the-Art Facilities for Diverse Generator Types

Our assembling area boasts a comprehensive range of hardware facilities, allowing us to produce various types of generators. With punching machines, welding machines, bending machines, powdering and painting equipment, we can manufacture open type, silent type, super silent, and containerized generators. Moreover, we possess the expertise to produce synchronizing and paralleling systems for larger generator setups. If you have unique requirements, our experienced team is always ready to assist you with customized solutions. With advanced equipment and professional technicians, we can complete the assembly of a 2000kVA generator in just 3-4 days, making us the industry benchmark in terms of efficiency.

Performance and Customer Focus: Reliability, Efficiency, and Support

YDN Power's diesel generator sets primarily cater to the power range of 300 kVA to 2000 kVA. This range aligns with the stringent requirements of sectors such as telecommunications, data centers, and the military. These industries demand generators with the highest levels of reliability, performance, stability, and rapid response. Our partnership with renowned international engine, alternator, and control system brands ensures that we can optimize fuel consumption, minimize maintenance costs, and provide unparalleled technical support. By prioritizing quality control and technical expertise, we guarantee customer satisfaction for critical power applications.

Testing Center: Ensuring Quality and Performance

Ensuring the flawless operation of our generators is of utmost importance at YDN Power. Our dedicated testing center plays a pivotal role in this endeavor. Each unit of generator set we produce undergoes a rigorous 45-minute testing process, including load testing. We maintain 10 testing platforms, allowing us to test generators up to 3500kVA. Following the national standard ISO8528, our load testing ranges from 0 to 100 percent in increments of 25 percent, utilizing load banks. Our meticulous approach incorporates monitoring crucial parameters such as engine power rating, engine speed, line current, line voltage, water temperature, and oil pressure. Through these comprehensive tests, we ensure that every generator we deliver meets the highest quality standards and performs flawlessly.

Wear Parts Section: Extensive Inventory for After-Sales Service

At YDN Power, our commitment to customer satisfaction extends beyond the manufacturing process. Recognizing the importance of after-sales support, we have established a vast wear parts section within our factory. Covering an expansive area of 1200 square meters, this section houses over 200 categories of wear parts, worth approximately 1,000,000 USD. We continuously replenish our wear parts inventory to ensure that our customers receive prompt assistance whenever required. With a minimum stock of wearing parts for 15 years, we possess the resources to swiftly respond to any after-sales issues. Our extensive collection includes wear parts certified by the Chinese Association of Engine and features renowned brands such as MTU, Perkins, Cummins, Stamford, Leroy Somer, Marathon, Deepsea, and Smartgen. By having a comprehensive stock of high-quality wear parts, we guarantee efficient troubleshooting and timely support for our valued customers.

In conclusion, YDN Power's success as a leading generator manufacturer in China is a result of our unwavering dedication to quality, industry-focused solutions, and exceptional customer support. With decades of experience, strategic partnerships with renowned brands, and state-of-the-art facilities, we remain committed to delivering reliable, efficient, and cost-effective diesel generator sets for critical power applications.