Quick and Easy Recoil Change for Honda eu2000i Inverter

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Quick and Easy Recoil Change for Honda eu2000i Inverter

Table of Contents:

  1. Introduction
  2. Why Inverters are Important
  3. Common Issues with Inverters
    • Faulty Pull Cord
    • Difficulty Starting
    • Fuel Tank Problems
    • Loose Connections
    • Noise and Vibration
  4. Tools Needed for Replacing a Pull Cord
  5. Step-by-Step Guide: Replacing the Pull Cord on a Honda EU2000 Inverter
    • Removing the Front Plate
    • Disconnecting Wires and Removing the Fuel Tank
    • Accessing the Recoil and Removing the Old Rope
    • Choosing and Installing a New Rope
    • Threading the Rope and Attaching the Handle
    • Securing the Recoil and Reassembling the Inverter
  6. Tips and Precautions for Maintaining an Inverter
  7. Conclusion
  8. Frequently Asked Questions

Article: How to Replace the Pull Cord on a Honda EU2000 Inverter


Inverters are a vital tool for many individuals, providing a reliable source of electrical power in situations where access to mains power is limited or unavailable. One popular model is the Honda EU2000 inverter, known for its compact size and efficient performance. However, like any mechanical device, inverters can experience issues over time, one of which is a faulty pull cord mechanism. In this article, we will guide you through the process of replacing the pull cord on a Honda EU2000 inverter, ensuring that it continues to function smoothly and reliably.

Why Inverters are Important

Before diving into the details of replacing the pull cord, it's crucial to understand the importance of inverters in various applications. Inverters are commonly used in outdoor activities such as camping, boating, and RVing, where a portable power source is necessary. They allow you to power essential appliances and devices, providing comfort and convenience even in remote locations. Additionally, inverters serve as a backup power solution during power outages, ensuring uninterrupted electricity supply for critical appliances in your home or workplace.

Common Issues with Inverters

While inverters are known for their reliability, they can encounter problems after prolonged use or due to improper maintenance. Some common issues include:

1. Faulty Pull Cord: The pull cord mechanism is responsible for starting the inverter. Over time, the cord may become frayed, tangled, or even snap, making it difficult or impossible to start the engine.

2. Difficulty Starting: In some cases, the inverter may be challenging to start even with a functional pull cord. This can be due to electrical or mechanical faults, such as a worn-out spark plug, fuel delivery issues, or a faulty ignition system.

3. Fuel Tank Problems: A leaking or damaged fuel tank can prevent the inverter from operating correctly. It can lead to fuel spills, inadequate fuel supply, or contamination of the fuel that affects the engine's performance.

4. Loose Connections: Inverters have various electrical connections, including spark plug wires, battery terminals, and grounding wires. Loose or corroded connections can cause intermittent power supply, erratic performance, or even complete failure.

5. Noise and Vibration: While inverters are generally quieter than traditional generators, they can still produce noise and vibration during operation. Excessive noise or unusual vibrations may indicate a problem with the engine, exhaust system, or cooling fan.

Identifying and addressing these issues promptly is crucial to ensure the longevity and efficiency of your inverter. In this article, we will primarily focus on resolving the issue of a faulty pull cord, providing step-by-step instructions on how to replace it effectively.

Tools Needed for Replacing a Pull Cord

Before getting started, gather the necessary tools and materials to make the process smooth and hassle-free. Here's a list of what you'll need:

  • Phillips head screwdriver
  • 10mm socket or wrench
  • New pull cord
  • Screwdriver or similar tool for threading the cord
  • Scissors or wire cutters
  • Lighter or heat source for melting rope ends

Step-by-Step Guide: Replacing the Pull Cord on a Honda EU2000 Inverter

Now that you have all the tools ready, let's dive into the process of replacing the pull cord on your Honda EU2000 inverter. Follow these steps carefully to ensure a successful repair:

Step 1: Removing the Front Plate

  1. Locate the front plate of your Honda EU2000 inverter, which houses the pull cord mechanism.
  2. Using a Phillips head screwdriver, remove the screws on the side, bottom, and top of the front plate.
  3. Take note of any wires connected to the front plate and disconnect them gently to access the recoil.

Step 2: Disconnecting Wires and Removing the Fuel Tank

  1. Check for any wires or connectors attached to the front plate and carefully disconnect them for better access.
  2. Remove the fuel tank by locating and unscrewing the bolt holding it in place. Handle the fuel tank with care to avoid spills or leaks.
  3. Once the fuel tank is removed, you'll have clear access to the three 10mm bolts holding the recoil in place. Use a 10mm socket or wrench to remove the bolts.

Step 3: Accessing the Recoil and Removing the Old Rope

  1. With the three bolts removed, you can now lift the recoil assembly away from the inverter and access the old pull cord.
  2. Locate the end of the old rope and unwind it completely, ensuring that it is free from any tangles or knots.
  3. Remove the old rope from the recoil assembly, taking note of how it was threaded.

Step 4: Choosing and Installing a New Rope

  1. Purchase a new pull cord of the appropriate length and thickness. A strong and durable rope is recommended to withstand repeated use and ensure longevity.
  2. Cut the new rope to the required length, keeping in mind that some extra length will be needed for threading and knotting.
  3. Using a lighter or heat source, carefully melt the ends of the rope to prevent fraying.

Step 5: Threading the Rope and Attaching the Handle

  1. Insert one end of the new rope through the hole in the recoil assembly and pull it through until the ends are even.
  2. Tie a single knot at the end of the rope to prevent it from slipping back through the hole.
  3. Attach a handle to the other end of the rope, ensuring it is securely fastened.

Step 6: Securing the Recoil and Reassembling the Inverter

  1. Line up the recoil assembly with the mounting holes on the inverter and insert the bolts.
  2. Tighten the bolts gradually in a crisscross pattern, ensuring an even and secure fit.
  3. Reattach the fuel tank, making sure it aligns properly with the grooves on the inverter's frame.
  4. Connect any wires or connectors that were detached earlier, ensuring they are snug and secure.
  5. Place the front plate back onto the inverter and fasten it with the screws.

Tips and Precautions for Maintaining an Inverter

To keep your inverter running smoothly and avoid potential issues in the future, consider the following tips:

  1. Perform regular maintenance, including oil changes, air filter cleaning/replacement, and spark plug inspection.
  2. Store your inverter in a clean, dry area when not in use to prevent dust buildup and protect it from the elements.
  3. Use clean and fresh fuel to prevent clogging or damage to the fuel system.
  4. Avoid overloading your inverter, as this can damage the internal components and reduce its lifespan.
  5. Familiarize yourself with the manufacturer's instructions and guidelines for safe and effective use of your specific inverter model.


By following the steps outlined in this article, you can easily replace the pull cord on your Honda EU2000 inverter. Remember to exercise caution and take your time to ensure a successful repair. Regular maintenance and attention to potential issues will help keep your inverter in top condition, ensuring reliable power when you need it the most. Enjoy the convenience and functionality of your newly repaired inverter!


  • Inverters are essential for providing portable power in remote locations and during power outages.
  • The Honda EU2000 inverter is popular for its compact size and reliability.
  • Common issues with inverters include faulty pull cords, difficulty starting, fuel tank problems, loose connections, and noise/vibration.
  • Replacing the pull cord requires basic tools and step-by-step instructions.
  • Regular maintenance and proper usage are crucial for the longevity of inverters.

Frequently Asked Questions:

Q: Can I use any pull cord for my Honda EU2000 inverter? A: It is recommended to use a pull cord of the correct length and thickness specified by the inverter's manufacturer to ensure compatibility and optimal performance.

Q: How often should I replace the pull cord on my inverter? A: The frequency of pull cord replacement depends on various factors such as usage frequency, environmental conditions, and maintenance practices. However, with proper care and regular inspections, the pull cord should last for an extended period before requiring replacement.

Q: Is it necessary to replace the entire recoil assembly when replacing the pull cord? A: In most cases, only the pull cord needs replacement, unless the recoil mechanism itself is damaged or malfunctioning. It is advisable to inspect the recoil assembly for any signs of wear or damage and replace it if necessary.

Q: Can I repair the pull cord myself, or should I seek professional assistance? A: Replacing the pull cord on an inverter is typically considered a DIY task and can be done by following the manufacturer's instructions or a comprehensive guide like this one. However, if you are unsure or uncomfortable with the process, it is recommended to consult a professional for assistance.

Q: Are there any specific precautions I should take while working on my inverter? A: Prioritize safety while working on your inverter by ensuring it is turned off and disconnected from any power sources. Take precautions to avoid fuel spills when handling the fuel tank and use appropriate tools and protective equipment as necessary.

Q: Can I prevent pull cord issues in my inverter? A: Regular maintenance, including cleaning, lubrication, and inspection of the pull cord, can help prevent issues. Avoid excessive pulling force when starting the inverter and store it in a clean, dry environment to reduce the chances of cord damage.

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