Unexpected Propane Generator Mishap

Table of Contents

1. Introduction
2. Understanding Dual Fuel Generators
3. Pros of Dual Fuel Generators
4. Cons of Dual Fuel Generators
5. The Story of the Champion Dual Fuel Generator
6. Troubleshooting the Generator
   1. Maintenance Checklist
   2. Adjusting the Valve Lash
   3. Cleaning the Spark Arrestor
7. Seeking Technical Support
   1. Unsatisfactory Customer Service Experience
   2. The Importance of Proper Propane Valve Handling
8. The Solution to the Generator Issues
   1. Proper Propane Valve Opening Technique
   2. The Effectiveness of the New Regulator
9. Final Thoughts
10. Conclusion

The Truth Behind the Champion Dual Fuel Generator Issues

Introduction

Dual fuel generators have gained popularity among RV owners and outdoor enthusiasts due to their ability to run on both propane and gasoline. These generators offer convenience and flexibility, but they are not without their flaws. In this article, we will explore the story of one particular dual fuel generator, the Champion Dual Fuel Generator, and dive into the troubleshooting process that unfolded when it faced performance issues.

Understanding Dual Fuel Generators

Dual fuel generators are designed to provide users with options when it comes to powering their equipment. By combining the use of propane and gasoline, these generators offer versatility and convenience. Propane is often favored for its clean burning properties and ease of use, while gasoline provides a reliable and widely available fuel source. However, despite their advantages, dual fuel generators can encounter problems that need to be addressed.

Pros of Dual Fuel Generators

Before delving into the issues faced by the Champion Dual Fuel Generator, it is essential to highlight the benefits associated with this type of generator.

• Versatility: Dual fuel generators offer the flexibility to switch between propane and gasoline, allowing users to choose the most convenient and efficient fuel source for their needs.
• Cleaner Burning: Propane is known for its cleaner burning properties, which can result in reduced emissions and less pollution.
• Longer Shelf Life: Propane has a longer shelf life compared to gasoline, making it a more reliable fuel source for emergencies or long-term storage.
• Quieter Operation: Many dual fuel generators are designed to operate quietly, minimizing noise disturbances during camping trips or power outages.
• Increased Runtime: Running a generator on propane can often result in increased runtime compared to gasoline, which may be beneficial for extended periods without access to power.

Cons of Dual Fuel Generators

While dual fuel generators offer numerous advantages, there are some drawbacks to consider:

• Limited Fuel Capacity: Dual fuel generators often have smaller fuel tanks to accommodate both propane and gasoline, which can result in shorter runtimes between refueling.
• Higher Initial Cost: Dual fuel generators tend to be more expensive than their single fuel counterparts, mainly due to the additional components required to support dual fuel functionality.
• More Complex Maintenance: Dual fuel generators may require additional maintenance compared to single fuel generators, such as adjusting the valve lash and cleaning the spark arrestor for optimal performance.

The Story of the Champion Dual Fuel Generator

The Champion Dual Fuel Generator, known for its ability to run on both propane and gasoline, initially provided exceptional performance for its owner, who used it in an RV setting. However, a problem arose when the generator failed to run correctly during a boondocking trip. The generator only operated with the choke out and lacked power, causing the camper to trip when connected. This sudden decline in performance led to frustration and the need for troubleshooting.

Troubleshooting the Generator

To address the performance issues of the Champion Dual Fuel Generator, the owner contacted technical support seeking a quick solution. The support representative suggested that the problem could be due to negligence in performing maintenance tasks such as adjusting the valve lash and cleaning the spark arrestor. The owner was skeptical about this hypothesis, considering the low usage hours on the generator.

The maintenance checklist provided by the representative involved inspecting and adjusting the valve lash and cleaning the spark arrestor. With the help of a 10 millimeter wrench and a set of feeler gauges, the owner successfully performed the recommended maintenance tasks. However, to their surprise, the generator's performance worsened the following day.

Seeking Technical Support

Confronted with the continued issues of the Champion Dual Fuel Generator, the owner sought technical support once again. This time, a different representative was contacted, who acknowledged the futility of the previously suggested maintenance tasks. The representative mentioned that if the regulator was the problem, it would need to be ordered from Champion, as it was currently back-ordered.

The frustration grew as the authorized service center, which was contacted subsequently, failed to offer any assistance other than motor oil and spark plugs. With the RV batteries draining and the need for power increasing, the owner had to abandon the boondocking plans prematurely.

The Solution to the Generator Issues

After multiple attempts to resolve the generator's issues, the owner reached out to Champion tech support for the third time. This time, the representative challenged the assumption that a new regulator was necessary. The representative emphasized the significance of properly opening the propane tank valve, explaining that opening it too fast could affect the positioning of the diaphragm within the regulator.

Upon following the recommendation to open the propane valve slowly, the generator's issues were resolved. The owner reported flawless performance during subsequent uses, even during a trip out west. Although a new regulator was ordered as a precautionary backup, it was unnecessary.

Final Thoughts

The story of the Champion Dual Fuel Generator highlights the importance of understanding the specific quirks and maintenance requirements of dual fuel generators. Proper propane valve handling, including opening the valve slowly, proved to be a crucial factor in resolving the issues faced by the generator. Unfortunately, this critical information was not included in the owner's manual, leading to misleading troubleshooting attempts and frustration.

Conclusion

While dual fuel generators offer versatility and convenience, they are not immune to potential issues. The story of the Champion Dual Fuel Generator shed light on the critical role of propane valve handling in ensuring optimal performance. By opening the valve slowly, users can prevent potential problems and ensure that their dual fuel generator runs smoothly. It is essential to thoroughly understand the maintenance requirements and consult knowledgeable support sources when troubleshooting such generators.