Upgrade Your 3500 Watt Predator Generator with a Custom Exhaust

Table of Contents

Introduction

Purpose of Building an Exhaust on a Generator

Benefits of Having an Exhaust on a Generator

Tools and Materials Needed

Step 1: Removing the Back of the Generator

Step 2: Choosing the Right Conduit

Step 3: Cutting the Conduit to the Desired Length

Step 4: Attaching the Conduit to the Generator

Step 5: Applying JB Weld for Secure Attachment

Step 6: Insulating the Conduit with High-Temperature Tape

Step 7: Testing and Troubleshooting

Conclusion

Building an Exhaust on a Generator: A Step-by-Step Guide

Introduction: Building an exhaust on a generator can be a practical solution to avoid the hassle of constantly pulling the generator in and out of a vehicle. Not only does it make your setup more professional, but it also allows you to keep cords inside the vehicle and maintain a neat appearance. In this guide, we will go through the process of building an exhaust on a generator, step by step.

Purpose of Building an Exhaust on a Generator: The primary purpose of building an exhaust on a generator is to redirect the fumes away from the immediate vicinity. Generators emit carbon monoxide and other harmful gases, which can be hazardous if inhaled in an enclosed space. By building an exhaust, you can direct these gases away from your working area and ensure a safer environment for yourself and others.

Benefits of Having an Exhaust on a Generator: There are several benefits to having an exhaust on a generator. Firstly, it improves the safety of your workspace by reducing the risk of inhaling toxic fumes. Secondly, it helps maintain a professional appearance by keeping cords and equipment inside your vehicle. Additionally, an exhaust can minimize noise pollution by redirecting sound away from the surrounding area. Overall, building an exhaust on a generator provides convenience, safety, and a better working environment.

Tools and Materials Needed: Before getting started, make sure you have the following tools and materials:

• Generator
• Conduit (preferably 3/4 inch)
• Hacksaw or conduit cutter
• JB Weld (Steel and Hardener)
• Hacksaw
• 3M High-Temperature Tape
• Screwdriver or Drill
• Putty Knife

Step 1: Removing the Back of the Generator: To begin the process, remove the back of the generator carefully. This will allow you to access the internal components and attach the exhaust conduit securely.

Step 2: Choosing the Right Conduit: Choose a conduit that is suitable for your generator. A 3/4 inch conduit is preferred as it provides a sufficient exhaust outlet. Ensure the conduit is long enough to extend outside your vehicle, allowing the fumes to dissipate safely.

Step 3: Cutting the Conduit to the Desired Length: Using a hacksaw or conduit cutter, cut the conduit to the desired length. It is recommended to have a few extra inches to ensure a secure fit. Make sure to wear appropriate safety gear while cutting the conduit.

Step 4: Attaching the Conduit to the Generator: Screw the conduit onto the generator, ensuring a tight fit. Use a screwdriver or a drill to secure the conduit in place. The conduit should extend outside the vehicle while being securely attached to the generator.

Step 5: Applying JB Weld for Secure Attachment: Apply JB Weld to the connecting points between the conduit and the generator. This will provide an extra layer of security and prevent any leakage or vibrations. Mix the steel and hardener components of JB Weld according to the instructions and apply it around the joints.

Step 6: Insulating the Conduit with High-Temperature Tape: Wrap the conduit with 3M High-Temperature Tape to create a vapor seal. This tape is specifically designed to withstand high temperatures and will prevent any exhaust leaks. Make sure to overlap the tape for a secure and tight seal.

Step 7: Testing and Troubleshooting: Once the exhaust is built, it is essential to test it for any leaks or abnormalities. Start the generator and inspect the exhaust system for any visible signs of gas leakage. Adjust the connections if necessary and ensure the exhaust is functioning correctly.

Conclusion: Building an exhaust on a generator is a practical solution for maintaining a safe and efficient workspace. By redirecting the fumes away from your working area, you can ensure a healthier environment for yourself and others. Additionally, it allows for a more professional setup and minimizes noise pollution. Follow the steps outlined in this guide to build an exhaust on your generator and enjoy the benefits it provides.

Highlights

• Building an exhaust on a generator improves safety and redirects harmful gases.
• It allows for a more professional setup and keeps cords and equipment inside the vehicle.
• An exhaust minimizes noise pollution and creates a better working environment.
• Tools and materials required include a generator, conduit, hacksaw, JB Weld, high-temperature tape, and a screwdriver or drill.
• The process involves removing the back of the generator, choosing the right conduit, cutting it to size, attaching it securely, applying JB Weld, and insulating with high-temperature tape.
• Testing and troubleshooting are essential to ensure a properly functioning exhaust system.

FAQs

Q: Why is building an exhaust on a generator important? A: Building an exhaust on a generator redirects harmful gases, such as carbon monoxide, away from your workspace, ensuring a safer environment.

Q: Can I use any size conduit for the generator exhaust? A: It is recommended to use a 3/4 inch conduit for optimal exhaust flow. Choose a length that extends outside your vehicle for safe dispersal of fumes.

Q: Is it necessary to apply JB Weld for securing the conduit? A: Applying JB Weld provides an extra layer of security and prevents leaks or vibrations. It ensures a tight and secure attachment between the conduit and the generator.

Q: What is the purpose of using high-temperature tape on the conduit? A: High-temperature tape creates a vapor seal and prevents any exhaust leaks. It is designed to withstand high temperatures and ensures the exhaust system functions correctly.

Q: How should I test the exhaust system after building it? A: Start the generator and inspect the exhaust system for any signs of gas leakage. Adjust the connections if necessary and ensure the exhaust is functioning properly.

Q: Are there any potential risks associated with building an exhaust on a generator? A: Working with tools and potentially harmful gases can pose risks. It is essential to take proper safety precautions, such as wearing safety gear and working in a well-ventilated area. If unsure, consult a professional for assistance.