Upgrade Your Pull Start Generator to Electric Start

Table of Contents

1. Introduction
2. Choosing the Right Generator
3. Understanding the Engine Block
4. Adding an Electric Start
   • 4.1 Checking for Mounting Holes and Access Plates
   • 4.2 Installing a Flywheel
   • 4.3 Purchasing a Starter Motor
5. Wiring the Electric Start
   • 5.1 Selecting the Right Starter Motor
   • 5.2 Installing a Solenoid
   • 5.3 Connecting the Power Source
   • 5.4 Testing the Electric Start
6. Dual Fuel Conversion
   • 6.1 Propane Conversion Overview
   • 6.2 Modifying the Bell Housing
   • 6.3 Installing the Propane Adapter
7. Conclusion

Adding an Electric Start to Your Generator

Generators are an essential tool for providing backup power during outages or for use in remote locations. While most generators come with a pull start mechanism, they can often be difficult and tiring to start, especially with higher horsepower engines. This is where adding an electric start can greatly improve the functionality and ease of use of your generator.

1. Introduction

In this article, we will guide you through the process of adding an electric start to your generator. We will cover everything from choosing the right generator for conversion to wiring the electric start and even exploring the possibility of dual fuel conversion. By the end of this article, you will have all the information you need to successfully upgrade your generator with an electric start.

2. Choosing the Right Generator

Before you decide to add an electric start to your generator, it's important to ensure that your generator is compatible with this modification. Take a look at your generator's engine block to check for mounting holes and the presence of an access plate. Without these features, adding an electric start may not be possible or practical.

3. Understanding the Engine Block

The engine block of your generator plays a crucial role in determining whether an electric start can be added. If your generator's engine block does not have mounting holes or an access plate, it is unlikely that you will be able to install an electric start. In such cases, it may be best to explore alternative methods of starting your generator, such as using a remote start or a different type of generator.

4. Adding an Electric Start

If your generator's engine block is compatible with an electric start, the next step is to gather the necessary components. You will need a starter motor specifically designed for your generator's engine model. It is important to choose the right starter motor to ensure compatibility and optimal performance.

4.1 Checking for Mounting Holes and Access Plates

Before purchasing a starter motor, double-check that your generator's engine block has the required mounting holes and access plates. These features are essential for securely attaching and accessing the starter motor. If your engine block doesn't have these features, it may not be feasible to proceed with adding an electric start.

4.2 Installing a Flywheel

Some flywheels come with ridges or teeth specifically designed for a starter motor, while others may not. If your generator's flywheel doesn't have the necessary teeth, you may need to purchase a compatible flywheel and replace the existing one. This ensures proper engagement between the starter motor and the flywheel.

4.3 Purchasing a Starter Motor

When purchasing a starter motor, consider the voltage requirements of your generator. Depending on your intended usage, you can choose between 12-volt or 110-volt starter motors. If you primarily use your generator for backup power situations or outdoor activities, a 12-volt starter motor is usually sufficient.

5. Wiring the Electric Start

Once you have acquired the necessary components, it is time to wire the electric start system. This step requires careful attention to ensure proper connectivity and safe operation.

5.1 Selecting the Right Starter Motor

Ensure that the positive power connection of the starter motor is connected to the appropriate terminal. For the negative connection, it should be properly grounded to the engine block. This grounding ensures a complete circuit and protects your switch from burning out.

5.2 Installing a Solenoid

To prevent your switch from burning out and handle the power load effectively, it is recommended to install a solenoid. A solenoid acts as a high-amperage switch and protects the switch from excessive electrical current. Mount the solenoid in a suitable location, such as the skid plate, and ensure a secure connection.

5.3 Connecting the Power Source

Carefully connect the power source to the solenoid and the switch. Make sure to follow the wiring diagram provided with your starter motor and refer to the user manual of your generator for specific instructions. It is essential to use the correct gauge of wires and ensure proper insulation to prevent any electrical hazards.

5.4 Testing the Electric Start

Before finalizing the installation, conduct a thorough testing of the electric start system. Ensure that all connections are secure and the starter motor engages properly with the flywheel. It is advisable to consult a professional electrician for a safe and accurate installation.

6. Dual Fuel Conversion

In addition to adding an electric start, you may also consider converting your generator to run on dual fuel. Dual fuel conversion allows your generator to operate on both gasoline and propane, providing more flexibility and fuel options.

6.1 Propane Conversion Overview

Propane conversion involves modifying the generator's fuel system to accommodate propane as an alternative fuel source. This conversion typically requires a propane adapter kit specifically designed for your generator model. It is important to follow the instructions provided with the conversion kit and adjust the fuel settings accordingly.

6.2 Modifying the Bell Housing

To install the propane adapter, you may need to modify the bell housing of your generator's engine. This may involve cutting or removing specific parts to create clearance for the adapter. It is crucial to handle this modification carefully and consult the installation manual for precise instructions.

6.3 Installing the Propane Adapter

Once the bell housing is modified, you can proceed with installing the propane adapter. Follow the instructions provided with the conversion kit to ensure proper installation and connection. It is recommended to have a professional technician perform the conversion if you are not familiar with working on fuel systems.

7. Conclusion

Adding an electric start to your generator can significantly enhance its usability and convenience. With the right components and careful wiring, you can enjoy a hassle-free and efficient starting experience. If you choose to explore dual fuel conversion, you can further expand the fuel options for your generator. Remember to follow the manufacturer's instructions and consult professionals when necessary to ensure a proper and safe installation.

Highlights

• Adding an electric start to your generator can greatly improve ease of use.
• Check your generator's engine block for compatibility before proceeding.
• Select the appropriate starter motor based on voltage requirements.
• Carefully wire the electric start system, using a solenoid for added protection.
• Consider dual fuel conversion for increased fuel options.
• Modify the bell housing to install a propane adapter.
• Consult professionals for any modifications or conversions if unsure.
• Enjoy the convenience and reliability of an electric start for your generator.

FAQ

Q: Can I add an electric start to any generator? A: Not all generators are compatible with electric start. Check your generator's engine block for mounting holes and access plates before proceeding.

Q: What is the benefit of adding an electric start to my generator? A: An electric start eliminates the need for manual pulling, making it easier and more convenient to start your generator.

Q: Is it difficult to install an electric start? A: The installation process can vary depending on your generator's design. It is recommended to consult the manufacturer's instructions and, if necessary, seek professional assistance for a safe and accurate installation.

Q: Can I convert my generator to run on propane? A: Yes, many generators can be converted to run on propane as a dual fuel option. However, make sure to follow the specific instructions and use a conversion kit designed for your generator model.