Convert your Coleman PowerMate Generator to run on Propane and Natural Gas

Convert your Coleman PowerMate Generator to run on Propane and Natural Gas

Table of Contents:

1. Introduction
2. Removing the Air Cleaner Box
3. Removing the Vibration Bracket Bolt
4. Removing the Nuts on the Front
5. Exposing the Gasoline Carburetor
6. Installing the Slim Adapter
7. Mounting the Regulator Assembly
8. Connecting the Hose to the Regulator
9. Connecting the Propane Tank
10. Conclusion

Article:

Introduction

In this article, we will be discussing the installation process for a propane or natural gas kit on a Coleman Powermate 4000 generator. This generator is powered by the Honda GX240 engine, and we will be showing you how to install both the propane kit and the natural gas kit. These kits are custom-designed for this specific unit, so let's get started with the installation process.

Removing the Air Cleaner Box

The first step in installing the propane or natural gas kit is to remove the air cleaner box. This unit has a top mount air cleaner, which means you need to remove the entire box to access the air cleaner or change the filter. Start by removing the hose attached to the air cleaner and setting it aside. Next, remove the vibration bracket bolt on the side of the unit. Most units have this bolt, but it might not be present in some cases. After that, remove the two nuts on the front to expose the gasoline carburetor. Take off the gasoline carburetor and set it aside for now.

Removing the Vibration Bracket Bolt

The next step is to remove the vibration bracket bolt. This bolt helps secure the air cleaner box in place. Simply remove the bolt using the appropriate tool, and set it aside. Removing this bolt will allow you to move forward with the installation process.

Removing the Nuts on the Front

Once the vibration bracket bolt is removed, you can proceed with removing the nuts on the front. These nuts hold the air cleaner box in place and securing the gasoline carburetor. Carefully remove the nuts using the appropriate tool, and set them aside. This will expose the gasoline carburetor, which will be addressed in the next step.

Exposing the Gasoline Carburetor

With the nuts removed, you can now easily remove the gasoline carburetor from the generator. Carefully detach the carburetor from its position and set it aside. This step is necessary to prepare the generator for the installation of the propane or natural gas kit.

Installing the Slim Adapter

Now it's time to install the slim adapter. This adapter is essential for connecting the propane or natural gas kit to the generator. Start by adjusting the studs on the generator to create enough clearance for the adapter. Back them out a few turns to provide the necessary space for the adapter and ensure a proper fit. Make sure the gasket is in place before installing the adapter. Align the adapter and install it securely. Once the adapter is in place, reinstall the nuts on the front to secure it.

Mounting the Regulator Assembly

In this step, we will be mounting the regulator assembly. The regulator assembly comes pre-assembled and custom-designed for your Coleman Powermate 4000 generator. Locate the center bar and mark two inches from the frame and one and three-quarters of an inch. These marks will guide you in drilling holes for mounting the regulator assembly. Use a punch to create marks on your drill bit to prevent it from wobbling during drilling. Once the marks are made, proceed to drill the holes.

Connecting the Hose to the Regulator

After drilling the holes, it's time to connect the hose to the regulator. Be cautious while handling the hose, as it can be brittle and prone to breakage. Extend the hose slightly for added flexibility. Connect the hose securely to the regulator assembly and tighten it in place. This step ensures that the propane or natural gas will flow smoothly from the tank to the generator.

Connecting the Propane Tank

Now it's time to connect the propane tank to the generator. Ensure that the fuel line is properly connected to the unit. In this case, a flare fitting is used, so there is no need for pipe rope. Open the fuel valve on the propane tank and check for any leaks or disruptions in the flow. Additionally, prime the system by briefly pressing the manual primer button on the back of the unit. This will facilitate the fuel intake process and ensure a smooth start.

Conclusion

In conclusion, installing a propane or natural gas kit on a Coleman Powermate 4000 generator is a straightforward process. By following the steps outlined in this article, you can successfully convert your generator to run on either propane or natural gas. Remember to follow all safety precautions and consult the manufacturer's instructions for specific details. Enjoy the convenience and cost-saving benefits of using propane or natural gas with your generator.

Highlights:

• Step-by-step guide for installing a propane or natural gas kit on a Coleman Powermate 4000 generator
• Custom-designed kits for this specific generator model
• Easy removal of the air cleaner box and gasoline carburetor
• Installing the slim adapter for connecting the kit
• Mounting the regulator assembly and connecting the hose
• Connecting the propane tank for fuel supply

FAQ:

Q: Can I install a propane or natural gas kit on any generator? A: No, propane or natural gas kits are designed to be compatible with specific generator models. Ensure that you purchase a kit suitable for your generator.

Q: Is it difficult to install the propane or natural gas kit? A: The installation process can vary depending on the generator model and the specific kit. However, with proper guidance and following the instructions provided, it is generally a straightforward process.

Q: What are the benefits of using propane or natural gas as a fuel source for generators? A: Propane and natural gas are cost-effective and readily available fuel sources. They produce cleaner emissions compared to gasoline and are generally more efficient.

Q: Can I switch back to using gasoline after installing a propane or natural gas kit? A: In most cases, it is possible to switch back to using gasoline as the fuel source. Consult the manufacturer's instructions for specific guidelines on switching between fuel sources.

Q: Where can I purchase a propane or natural gas kit for my generator? A: Propane or natural gas kits can be purchased from reputable suppliers or manufacturers. Check online retailers or contact specialized companies that offer generator conversion kits.