Convert Your Powerhorse Generator to Propane & Natural Gas

Convert Your Powerhorse Generator to Propane & Natural Gas

Table of Contents:

1. Introduction
2. Power Horse 9000 ES Overview
3. Propane Conversion Steps 3.1. Removing the Air Cleaner Cover and Filter 3.2. Removing the Center Cover and Vibration Bracket 3.3. Backing out the Studs 3.4. Installing the Slim Adapter 3.5. Mounting the Cover and Air Cleaner 3.6. Reconnecting the Hoses
4. Installing the Regulator 4.1. Marking the Mounting Points 4.2. Drilling the Holes 4.3. Attaching the Regulator
5. Connecting the Vapor Hose and Propane Tank
6. Adjusting the Power and Starting the Generator
7. Natural Gas Conversion Steps 7.1. Removing the Propane Setup 7.2. Replacing with Natural Gas Line
8. Conclusion

Powering Your Generator: A Step-by-Step Guide to Propane and Natural Gas Conversion

Introduction: In today's world, the need for reliable power solutions has become more important than ever. Whether you're preparing for a power outage or looking for a more environmentally-friendly fuel option, converting your generator to run on propane or natural gas can be a game-changer. In this guide, we'll walk you through the process of converting your Power Horse 9000 ES generator, providing step-by-step instructions for both propane and natural gas conversion. Get ready to discover the benefits of alternative fuel sources and ensure uninterrupted power supply when you need it most.

Power Horse 9000 ES Overview: Before diving into the conversion process, let's take a closer look at the Power Horse 9000 ES generator. This powerful generator boasts a robust performance, delivering reliable power for a variety of applications. Equipped with advanced features, the Power Horse 9000 ES is a popular choice among homeowners and professionals alike. Now, let's get started with the conversion process.

Propane Conversion Steps:

3.1. Removing the Air Cleaner Cover and Filter: To begin the propane conversion process, the first step is to remove the air cleaner cover and filter. This allows easy access to the internal components of the generator, making the conversion process smoother.

3.2. Removing the Center Cover and Vibration Bracket: Next, remove the center cover by removing the six nuts from the outer side. Additionally, locate and remove the vibration bracket nut at the back of the generator. These steps help expose the gasoline carburetor, a crucial component for the propane conversion.

3.3. Backing out the Studs: To accommodate the propane conversion, the studs on the back of the carburetor need to be backed out. Use vice grips to hold the studs and turn them out approximately three to four complete turns. This adjustment allows for the installation of the necessary components for the propane conversion.

3.4. Installing the Slim Adapter: Once the studs are backed out, remove the metal gasket and o-ring seal from the center. Slide the slim adapter onto the studs, and secure it using the metal gasket provided. This adapter ensures a proper connection for the propane conversion.

3.5. Mounting the Cover and Air Cleaner: With the slim adapter in place, reattach the cover and air cleaner. Ensure that there is enough clearance for the air filter to be easily accessed and replaced. Tighten the nuts to secure the cover and ensure a tight seal.

3.6. Reconnecting the Hoses: Finally, reconnect the hoses that were disconnected earlier. Make sure all connections are secure and tight. This step completes the propane conversion process, preparing the generator to run on propane fuel efficiently.

Installing the Regulator:

4.1. Marking the Mounting Points: To install the regulator, first, mark the mounting points on the generator. Measure 10 inches from the corner of the frame and make a mark. From that mark, measure 5 and three-quarters of an inch and make another mark. These measurements ensure proper placement of the regulator.

4.2. Drilling the Holes: Using the marked points as a guide, carefully drill holes in the generator frame. Take precautions to avoid drilling into the gas tank. Place a piece of metal or block of wood behind the frame to prevent accidental puncture of the tank.

4.3. Attaching the Regulator: Attach the regulator to the drilled holes using the provided hardware. Slide the bolts through the holes and secure them with flat washers, lock washers, and nuts. Ensure the regulator is securely mounted to the generator frame.

Connecting the Vapor Hose and Propane Tank: Now, it's time to connect the vapor hose and propane tank. Attach the vapor hose to the bottom of the slim adapter. Adjust the position of the hose for optimal alignment, and securely tighten the connection. Connect the other end of the hose to the propane tank, ensuring a flare fitting connection. Slowly open the propane tank valve to prevent any vapor lock in the hose.

Adjusting the Power and Starting the Generator: To adjust the power output, use the power adjustment knob provided. Turn it clockwise to lean the fuel mixture or counterclockwise to enrich the mixture. This adjustment is crucial for optimal performance and fuel efficiency. Use the primer button on the back of the generator to start and keep it running temporarily until the adjustment is finely tuned. Once adjusted, turn off the fuel supply and start the generator normally.

Natural Gas Conversion Steps:

7.1. Removing the Propane Setup: To convert the generator to run on natural gas, the first step is to remove the propane setup. Disconnect the propane hose and remove any propane-specific components installed during the previous steps. Set aside the propane-related parts, as they won't be needed for the natural gas conversion.

7.2. Replacing with Natural Gas Line: Replace the propane components with a three-quarter inch natural gas line. Connect the natural gas line directly to the ball valve on the generator. Use a tight-fitting connection to ensure proper gas flow. Optionally, consider using a three-quarter inch natural gas hose and quick connects for added convenience during setup and maintenance.

Conclusion: In conclusion, converting your Power Horse 9000 ES generator to run on propane or natural gas provides numerous benefits. Not only does it offer a more environmentally-friendly fuel option, but it also ensures a reliable power supply during times of need. By following the step-by-step instructions provided in this guide, you can successfully convert your generator and enjoy the advantages of alternative fuel sources. Don't let power outages or environmental concerns limit your ability to power essential appliances and equipment. Make the switch to propane or natural gas and experience peace of mind and long-lasting power solutions.

Highlights:

• Convert your Power Horse 9000 ES generator to run on propane or natural gas.
• Step-by-step instructions for propane and natural gas conversion.
• Ensure reliable power supply and environmental consciousness.
• Pre-assembled kits and custom-designed components for easy installation.
• Adjustable power output for optimal performance and fuel efficiency.

FAQ:

Q: Can I convert any generator to run on propane or natural gas? A: Not all generators are designed for fuel conversions. It's important to check the compatibility and availability of conversion kits for your specific generator model.

Q: Is propane or natural gas a better option for powering a generator? A: Both fuels have their advantages. Propane is readily available and offers better portability, while natural gas provides a continuous fuel supply without the need for refueling.

Q: Can I switch between propane and natural gas once the conversion is done? A: In most cases, generators can be converted to run on either fuel. However, it's essential to follow the manufacturer's guidelines and make the necessary adjustments when switching between fuels.

Q: Are there any maintenance requirements for propane or natural gas converters? A: Regular inspection and cleaning of the fuel system are advised to ensure proper operation. It's also recommended to have a professional check the system periodically for leaks or any potential issues.

Q: Can I convert my generator myself, or do I need professional assistance? A: While some DIY enthusiasts may successfully convert their generators, it's recommended to seek professional assistance to ensure a safe and reliable conversion process.